Cooling System Fault Finding Chart
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Cause |
Trouble |
Remedy |
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Overheating |
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Heat generated in cylinder not being successfully disposed of by radiator |
Insufficient water in system |
Top up radiator |
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Fan belt slipping (shrieking noise on rapid engine acceleration |
Tighten fan belt to recommended tension, replace if worn |
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Radiator core blocked or grill restricted |
Reverse flush radiator, remove obstruction |
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Bottom water hose collapsed, impeding flow |
Fit new hose |
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Thermostat not opening properly |
Fit new thermostat |
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Ignition timing incorrectly set (Accompanied by loss of power and misfiring) |
Check and reset ignition timing |
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Carburettors incorrectly adjusted (mixture to weak) |
Tune Carburettors |
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Exhaust system partially blocked |
Check exhaust pipe for dents and blockage |
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Oil level in sump to low |
Top up sump to full mark on dipstick |
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Blown cylinder head gasket (water/steam being forced down the radiator overflow pipe under pressure) |
Remove cylinder head and fit new gasket |
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Engine not yet run in |
Run in slowly and carefully |
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Brakes binding |
Check and adjust brakes as necessary |
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Underheating |
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Too much heat being dispersed by radiator |
Thermostat jammed open |
Replace thermostat |
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Incorrect temperature thermostat fitted (opening at too lower temperature) |
Replace thermostat with correct temperature value |
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Thermostat missing |
Fit thermostat |
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Loss of Cooling Water |
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Leaks in system |
Loose clips on water hoses |
Check and tighten clips as necessary |
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Top, Bottom or by-pass water hoses perished and leaking |
Check and replace any faulty hoses |
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Radiator core leaking |
Remove radiator and repair |
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Thermostat gasket leaking |
Inspect and renew gasket |
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Radiator pressure cap spring worn or seal ineffective |
Renew pressure cap |
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Blown cylinder head gasket (water/steam being forced down the radiator overflow pipe under pressure) |
Remove cylinder head and fit new gasket |
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Cylinder wall or head cracked |
Dismantle engine, dispatch to engineering work for repair |
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