Construction of Vans RV8  G-JBTR 

 

 

This website is a portal for the construction of Vans RV8 (G-JBTR ).  Setting a completion date would be crazy but I do expect this journey of discovery, frustration and joy to take about 5 years. If you find this site useful, or if you have suggestions or find errors please contact me.  I do not intend to match the fantastic quality of websites listed on the links page but to add, or reinforce, lessons learned.

Due to accidents occurring to the unmodified/modified nose legs on the Van's A models I believe there is some doubt about the nose leg design. Whilst pilot error often appears to be a contributing factor the RV's tend to flip when the nosewheel collapses, as opposed to Cessna's et al that generally appear to stay upright. When you order the fuselage kit you have to commit to either the tail wheel or the nose wheel. In aviation I have always worked on the premise "where there is doubt - there is no doubt" I have therefore decided to change from the 8A to the 8 and above is a wonderful drawing by Tom Johnson that Jill presented to me for my birthday in 2009.

More details on building RV aircraft can be found here at Van's Aircraft. A very detailed flight test report on the RV8A (nosewheel version of the RV8) can be downloaded here (555k PDF).

 

I am using a software program to log the construction of G-JBTR and you can see the the progress and much more detailed information by clicking the KITLOG Pro logo or "Builder Log" on the left hand menu


"Building an airplane is not one hugely expensive, challenging, and enormously time consuming task. It is hundreds of hugely expensive, challenging and enormously time consuming tasks in a series."




"To fly is to know, it is in itself the reason and the justification".
Brian Hope - Editor LAA Magazine

 

Item Status

Hours


RV Training Project Complete (16 Jan 2007) 25

Empennage Complete (25 July 2007) Fibreglass Sep 2010 396

Wings


Wings - Fitted to fuselage
Ailerons - Complete (15 Oct 2008 - 65 Hours)
Flaps - Complete (14 Oct 2008 - 53 Hours)
805

Fuselage

Forward Fuselage Assembly - Complete.
Centre Section - Complete
Seat Ribs Assembly & Antenna Doublers - Complete
Tailcone Bulkheads - Complete.
Fuel and brake pipes - Complete
Fuselage - Skin riveting - Complete
Seatback Front/Rear - Complete
Landing Gear Drilling/Alignment/Mounted - Complete
Trio Autopilot Pitch Servo mount - Complete
Floors - Complete
Empennage mounting to fuselage - Complete
Rudder pedal assembly - Complete
Roll Bar - Stretched (see log)
Aft upper skin  - Complete
Wings/Fuselage mating - Complete
Fwd Upper skin - Complete
Panel - Painted and engraved
Lots of behind panel pre-wiring prep - Complete
Baggage Door - Complete
1119

Finish Canopy rails and frame - complete
Canopy - Bonded with Sikaflex
Gear Leg Fairings - Complete
Upper Intersection Fairings - Complete
Wheel Pants - Complete bar final prep
Cowl - Complete
Canopy Skirt - Complete
Canopy Latch/Mike Zeller Latch  - Complete
Windscreen - Complete
459

Firewall Forward Plumbing complete
Filtered Air Box (Snorkel) - Complete
Baffles and Oil Cooler - Completed
Sensors - Complete

281


Wiring Aft fuselage runs - complete
FWF heavy duty wiring - complete
Electrical Panel - Complete
Panel - Complete

301


Smoke Mod Installing custom smoke tank and Smoking Airplanes smoke system.
Smoke Tank and Pump Reinforcement Mount - Complete
Smoke Tank Access Door - Complete
Smoke switch panel - Complete
Smoke wiring - Complete
Installed
100

Wrap Up Moved aircraft and parts to hangar at EGFE
Wing tip wiring
Plumbing
Cable tidying
Prepping for and Final Inspection
Fuel Flow Tests/ASI Calibration
104

Total 3590

Note: The hours above have been extracted from my Excel build log. I log into this when I enter the garage and log off when I leave so these include thinking, faffing & cleaning time so I think are more realistic than some of the hours I've seen published.


 

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© 2006 Bob Ellis

Updated 26 April 2012