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23/08/2008
Prototype door cap made from thin plywwod and a length of central
heating insulation sliced in half.
I made a little tool using a craft knife blade and a piece of
drain pipe to perform the slicing operation.
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23/08/2008
Underside showing M5 fixings.
I only used 3 in critical points so that the trim follows the
curve of the door.
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23/08/2008
Each end has a little ply piece to stop foam collapsing when covered
with leathercloth. This is the front end
which I cut at 45 deg to follow the line of the dashboard.
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23/08/2008
Trimmed with some leathercloth I had left over from my last
Marlin build 25 years ago!
Not the final colour I might add - just to test the principal.
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23/08/2008
In place on the door (OK so its held in place with selotape -
I ran out of M5 nuts...) Looks good though.
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23/08/2008
First attempt at making a curved plywood piece to fit the rear
(Using Peter's mould). Total failure! Outer layer cracked and
it de-laminated. Must try harder...
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14/09/08
I made up a plate for the botton of the door to land on. It's
made from a piece of nylon about 3mm thick (ex chopping board!)
pop riveted to the cill about 2/3rds of way along from the hinge
end. This stops the chance of the bottom of the door scraping
on the cill when someone heavy handed shuts it. A simple but good
mod IMHO.
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14/09/08
Underneath of the MX5 seats showing the heavy duty construction
and runners
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14/09/08
Modified seat runners with spacers to fit to the flat Marlin floor.
(Yes this is the other seat - no cover!)
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14/09/08
I permanently riveted the scuttle top packing pieces into place
as I can see them falling out once the car is in use.
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14/09/08
Scuttle closing plate in place. Plate is pop rived to scuttle
top and screwed to my bulkhead reinforcing tube. You can see how
much the bulkhead top is distorted. Eventually I will seal along
here with some sikaflex or something similar. Note my greasy fingerprints!
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14/09/08
Plate for access to the BMW fusebox which now sits on a shelf
in the passenger footwell. The rod on the right side is my bonnet
support which clips handily into a BMW prake pipe clip.
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14/09/08
Bulkhead reinforcing tube . The wiring poking through is for the
windscreen wipers. (I am planning well in advance lol)
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23/01/09
MX5 seat looking a bit past its sell by date
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23/01/09
New leather seat covers.
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23/01/09
MX5 seat in the nude! Foam in pretty good shape although I was
to find out later that the drivers seat wasn't quite so good
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23/01/09
The reason for using production seats. Fully adjustable backrest
and strongly made. I ground off the no longer needed seat belt
mount.
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23/01/09
Seat base foam prepared for fitting of new cover. I used ti-wraps
instead of hog rings. Much easier, adjustable and I didn't need
to buy hog ring pliers
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23/01/09
Two as new seats! They actually look better in the flesh than
in the picture.
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