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New steering column bulkhead
fitting
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AFM mounting on bracket attached
to manifold
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Another shot of the AFM. There
is still room to fit the diagnostic plug.
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AFM from side. The air filter
really does miss everything! I used an air filter with a 20 deg
offset. Handy when rotating to avoid the bonnet side, alternator
and top hose.
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Final mounting arrangement for
AFM with bracket hanging off chassis engine mount
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Another picture of the AFM mounting
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BMW fuse box and loom embeded
in top of passenger bulkhead
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mmm..... spaghetti - and yes I
do know what the wires all do (well most of them anyway)
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Expansion tank. I made the bracket
adjustable so that I can level it when the car is complete
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Side view with brackets forn
AFM, engine relays and expansion tank
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Three shots of the engine installation
- almost complete!
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Test fit of rear body and wheels.
Rear body will drop an inch when located properly but it still
means the rear of the car needs to drop about another three inches.
This should give the exhaust about 4.5 inches clearance - not
wonderful but not bad.
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Exhaust just poking out from
rear of bodywork. Will need to be shortened a few inches.
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Rear wheels fill arches OK. The
only problem is these are the fronts (7.5J) the rears are 8J -
looks like I will have to try and swap them for another couple
of 7.5J rims.
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Only about 6mm clearance between
wheel and bodywork. I think some spacers might be in order...
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ECU mounted on side of drivers
footwell. Seems to be the best place for it without making major
changes to the engine loom.
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Wiring from fuse box all terminated
in plugs for easy connection. the silver plug is for the dash
- so I can wire the dash up on the bench rather than having to
lay upside down in the footwell
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Engine loom vitually complete.
Just need to sort the fuel now and I should be able to run the
engine :-)
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Another shot of the fusebox embedded
in the passenger footwell top
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The final cooling system hose
cut n shut so that it fits. Took some courage cutting this - a
new one from the dealer was £40!
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Trial fit of dashboard - OK so
its a bit early in the build yet but I needed to see where it
went so I could get the heater in the right place. Also showed
an unexpected bonus of using the Z3 gearlever - you don't hit
your knuckles on the dashboard!
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Steering wheel not quite the
same angle as the dashboard - I don't think it matters too much.
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21/05/2006
Mini
heater installed on top of transmission tunnel. OK so the domestic
plumbing bits look a bit naff but it's simple, cheap and when
painted black you won't even see them.
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19/06/2006
I bonded the floor in place first using
sikaflex and self tappers through the holes drilled for the
rivets into some timber to clamp it in place. I didn't fancy
trying to set the 40 rivets in the short time it takes for the
sika to start setting. I covered the timber in sellotape first
to make sure it didn't get stuck.
This was a messy job as I used far to much sikaflex
and it oozed out everywhere. I think I will use some masking
tape when I do the other side - and less sikaflex.
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20/06/2006
Once the sika had gone off I removed the
timber and started setting the rivets. I got about halfway through
before deciding my old spiralux rivet tool wasn't really up to
the job - I am going to have to get something a bit more heavy
duty to finish it off.
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02/07/2006
While I have been waiting for my new pop rivet tool to arrive
so I can complete the floors I have been doing a redesign of the
fuel system. I am going for the minimum number of joins and so
I think I might use flexi's to go from front to back rather than
the copper. I have still to measure all the pipes lengths. It's
suprising how many pipes and clips I am going to need to do a
'proper job'
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