MartinClan Sportster Build Bodywork 3
  Click thumbnail for larger image
Home
Build notes
Construction 1
Construction 2
Construction 3
Construction 4
Construction 5
Bodywork 1
Bodywork 2
Bodywork 3
Bodywork 4
Bodywork 5
Trim 1
Trim 2
Post SVA
Links
Donor Vehicle
318is
 
 

 

 

 

 

 

 

01/06/2008
Boot floor under contruction. In the end I used some cheapo exterior ply left over from another project. Should be fine as ling as it's painted well
.

01/06/2008
Competed boot floor before painting
. I decided not to extend it rearward beyond the chassis rails as it would be very exposed. Instaed I filled in the gaps with small upstands. I cut the floor in half so that (in theory anyway) I can take it out without removing the real tub giving me access to the fuel tank.

01/06/2008
I cut away the surpless fiberglass so it followed the chassis rails. Without doing this it will be a good mud trap.

01/06/2008
Rear wing fitted. The fit between the tub and the wing isn't great but should look fine once wing piping is fitted. I used M6 SS screws and rivnuts in the tub to fix the wing. Alpina wheel will need a spacer and higher profile tyres.


.
01/06/2008
Cut out for the lights. They are supposed to be mounted on plinths but I didn't want to do that so had to cut an awkward shape in the wing instead. Positioning of the lights follows the rear wing taper.
01/06/2008
I had a bit of an Oh Shit moment with the rear lights as they are very deep and could foul the wheels. In the end I modified them so that they had flying leads soldered directly to the bulb holders so reducing thier depth by about 3 cm. Everything sealed using hot glue.

01/06/2008
16" Alpina's look good but will need some spacers and higher profile tyres. I looked on Ebay today and had a shock. There is a set going for over £700 and still one day left to go!

16/06/2008
Completed boot floor painted and fitted and all wiring complete
.

16/06/2008
Details of tank breather. I took the breather valve apart and made a small nick in the valve seat. Now it can suck air in and (very slowly) let air out so hopefully the tank won't get pressurised in the hot weather.
16/06/2008
Trial fit of the brand new Azev rims. OK so not the prettiest of rims but a snip at £200 for 4.
16/06/2008
Azevs have a slightly different offset (ET20) with a bit of luck I might not need spacers for clearance.

06/07/2008
Checking the seatbelt for SVA compliance. You need 450mm between the turning point and a block 52x136mm on the seat. Seats are from and MX5 and are comfy but have a lot of padding!

 
06/07/2008
It looks like I will have to do something like Patrick and get an extra tube welded between the roll cage uprights - unless I can think of a way to do it without welding....
06/07/2008
Cut-out for seatbelt clearance. You can't see it here but the seatbelt just misses the indent from the spare wheel well. Phew..
06/07/2008
I have about 470mm if I get the extra tube fitted. Now that I am happy the seats and seatbelts fit I am going to order some new seat covers. There's a guy on ebay that does leather for about £200 the pair.
06/07/2008
Home made handbrake-on switch. I lost the original and although Peter was able to find the part number for me I decided it would be quicker to make one than go all the way to my nearest BMW dealer.