Last Updated:- 10th Mar 2002
McLachlan Rallying
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205 Build Highlights and Pics

It's slow, laborious and turning out to be much more expensive than anticipated. All the bolts are seized up, and everything we take apart needs loads of work. This isn't rally preparation, its restoration with a bit of preperation along the way!!

10/11/01 - Interior Stripped, Axle Removed for Rebuild

19/12/01 - Axle and rear brakes completely stripped and rebuilt (big job), bottom of car cleaned and painted

22/12/01 - Gearbox Checked and Rebuilt with new 1st and 2nd Syncro and Quaife ATB LSD

6/1/02 - Engine Bottom end rebuilt - Needed crank regrind on mains and big ends. New rings fitted (more cost...) Hope I didn't disturb those liners....

7/1/02 - Eventually got correct Roll Cage from Safety Devices - just got to try and fit it now

13/1/02 - Engine, Gearbox, Suspension now fitted

27/1/02 - Roll Cage Now Fitted with loads of hassle.

23/2/02 - Loads of Welding up rotton old 205 now done (see pics). Still miles off finishing........

2/3/02 - 10/3/02 - Week off work building the car - Engine running, Tank guards on, Exhaust on, Fuel lines run, Seats and Harnesses in, more welding of rust holes

011110a - Escort, Mat, Pug 011110b - Rhyd Stripping the Pug 011110c - Found some rust, eat eat 011110d - Escort, Mat, Pug 011110e - Mat, Rhyd, Pug 011110f - A days work for Mat - Bonnet pins
011110a - Escort... 011110b - Rhyd S... 011110c - Found ... 011110d - Escort... 011110e - Mat, R... 011110f - A days...
011217a - Mat after some axle cleaning 011217b - Mat after some axle cleaning 011218c - Mat doing more cleaning 011218d - Mat cleaning a drum back plate 011218e - Painted Axle - Carnival Red 011218f - Bits and Pieces
011217a - Mat af... 011217b - Mat af... 011218c - Mat do... 011218d - Mat cl... 011218e - Painte... 011218f - Bits a...
011218g - Inside Boot - still no cage! 011218h - Rusty Under Floor 011219a - Axle in place 011219a - Mat and his rebuilt Axle 011219b - Rich and Mat with Axle 011219c - cleaned and painted floor pan
011218g - Inside... 011218h - Rusty ... 011219a - Axle i... 011219a - Mat an... 011219b - Rich a... 011219c - cleane...
011219d - cleaned and painted floor pan 011219e - cleaned and painted floor pan 011219f - cleaned and painted floor pan 020112a - Rich working on 205 Head 020112b - Rich on Mat with 205 Engine 020112c - Rebuilt 205 Block
011219d - cleane... 011219e - cleane... 011219f - cleane... 020112a - Rich w... 020112b - Rich o... 020112c - Rebuil...
020112d - Mat and Rebuilt 205 Block 020112e - Rich fitting the Head gasket 020112f - Rich and Dad with assembled engine 020112g - Rich and Dad with assembled engine 020120a - Replacement Roll Cage Brackets 020120b - Rust in Drivers Footwell
020112d - Mat an... 020112e - Rich f... 020112f - Rich a... 020112g - Rich a... 020120a - Replac... 020120b - Rust i...
020127h - Mat and his Crashed R19 - Cause of 3 lost man days! 020127l - os Headlight Rust 020127p - Roll Cage Mount - os - showing sill etc in way 020127q - Roll Cage Mount - os - showing sill etc in way 020213c - Rust Hole on Scuttle - ns 020213d - Rust under dashboard - ns bulkhead-scuttle
020127h - Mat an... 020127l - os Hea... 020127p - Roll C... 020127q - Roll C... 020213c - Rust H... 020213d - Rust u...
020213e - Rust Hole on ns Scuttle 020213f - Rust Hole on ns Scuttle 020213g - Car not quite ready 020213h - Dashboard completely out 020213i - Rust Hole on ns Scuttle 020217a - Repaired Bulkhead-scuttle - ns
020213e - Rust H... 020213f - Rust H... 020213g - Car no... 020213h - Dashbo... 020213i - Rust H... 020217a - Repair...
020217b - Repaired Bulkhead-scuttle - os 020217c - Rust Hole on os Scuttle 020217d - Repaired Bulkhead-scuttle - ns 020217e - Repaired Bulkhead-scuttle - ns 020217i - Repaired os Sill 020217j - Repaired os Headlight mount
020217b - Repair... 020217c - Rust H... 020217d - Repair... 020217e - Repair... 020217i - Repair... 020217j - Repair...
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