Brake Pad Replacement
Just a few quick pics about brake pad replacement. My last set of pads lasted
just over 6400 miles!! So it is well worth inspecting them regularly. They are
dead easy to replace. Next time they need done I will overhaul the front brakes,
which will mean refurbished calipers, new discs, new brake fluid and probably
braided hoses.
As you can see there is not much friction pad material left on the Mintex
pads that have been fitted for 6400 miles! I do drive fairly vigorously, but I
think sticky calipers are partly to blame.

To remove the pads I take the caliper off (two bolts and a lock tab) and then
remove the split pins and springs. As you can see there is a contrast between
the old and new pads!! The old pads had worn completely on one side, to the
point you can see the metal worn at the bottom. This was what caused the
grinding noise that gave away the problem. Best to address it as soon as you
hear this problem as otherwise the discs will be wrecked too.

The pads on the other side had 2.5 mm and 4 mm of material (new pads have 9
mm). The only tricky part of replacing the pads is pressing the pistons back
into calipers. I used two G clamps. The larger one was too big to fit in
properly, but good for applying pressure briefly to one side and the the other.

Once the pistons were in a little I was able to use a smaller G clamp and
suitable size socket. This allowed pressure to be applied to the middle of the
piston and hence it wound in easily and quickly.

During this it is essential to take the cap off the brake master cylinder and
also to watch the fluid level. I had to remove a fair bit as the pistons were
pressed in.
Fitting the new pads is dead easy, just don't forget some copper grease on
the back of the pads (NOT the friction side!!) to prevent brake squeal and
ensure the springs are the correct way round. Do one side then the other (so one
side can be reference). Once both sides are done replace the cap on the master
cylinder and pump the brakes up before checking the fluid level again.
The new pads I used were Ferodo (£13.79 from Halfords) and were fitted at
84221 miles. They came with new springs and pins included. The job took 1.5
hours all in.
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